Hammer mill and Pellet Mill Replacement Parts
A Worldwide Leader in Replacement Parts for Mills Since 1934.
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Die & Shell Rework
“Fred wants a die like the last one. Said it is the best die he has ever run!”
“Been using Pentagon X2 Holeformance for 3 weeks in Champion Mill. 60 AMPS savings so increased Feed Rate which increased throughput 8%. The Champion capacity is 65 Million and Currently Running at 70-71 Million. Easy to install and fewer spacers! We removed [Brand X] Hammers from a 2nd Mill and replaced with Pentagon X2 Holeformance to get the same savings and increased throughput.”
“Maintenance Manager said he is now a Jacobs guy as the performance of the die he has been using is getting 30% to 35% more tonnage compared to [Competitor].”
“After we installed Pentagons, we saw a 50% increase in production with a finer grind.”
“We love your Hammers! They are more durable than the competitors, and that’s why we’re now using Jacobs Rod!”
“The Lightning resulted in 48% decrease in energy with 19% increase in throughput. Savings $32K!”
“There is no comparison out there to the durability of Jacobs Hammers, they’re amazing. Hardfacing is so good, the hammers are not wearing out. Only buying Jacobs Hammers!”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “
“Our [Competitor] die that has 500 hours on it isn’t performing as well as the Lightning Die which Currently has 6,500 hours on it. The Lightning Die is still making pellets and the [Competitor] die is struggling. Will be switching fully to Lightning Dies in the future!”
“Lightning Die has better PDI by 15%, designed right for the DDG Formulation. Very impressed with quality up and AMP draw 15% less.”