Hammer mill and Pellet Mill Replacement Parts
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“Extremely pleased with Jacobs Dies. Currently saving 50% more tons on these dies than we were getting with a different supplier!”
“Lightning Die has better PDI by 15%, designed right for the DDG Formulation. Very impressed with quality up and AMP draw 15% less.”
“We recently switched to Pentagon Hammers; the installer said the hammers went on so smooth, they thought something was wrong. Took 20 minutes to install 120 hammers. After a week, the hammers were inspected and there were a few sticking out. Touched them and they fell down. In the next two inspections, all hammers were down.”
“There is no comparison out there to the durability of Jacobs Hammers, they’re amazing. Hardfacing is so good, the hammers are not wearing out. Only buying Jacobs Hammers!”
“Very pleased with Bad Ax Hammers. Mill has less vibration, first corner 250 to 260 hours, 2nd corner at 180-190 and still going”
“Both mills running Pentagons. Last sets ran for about 11 months, pushing 13,000 to 14,000 ton per week. 572,000 tons of life on hammers!”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “
“Been using Pentagon X2 Holeformance for 3 weeks in Champion Mill. 60 AMPS savings so increased Feed Rate which increased throughput 8%. The Champion capacity is 65 Million and Currently Running at 70-71 Million. Easy to install and fewer spacers! We removed [Brand X] Hammers from a 2nd Mill and replaced with Pentagon X2 Holeformance to get the same savings and increased throughput.”
“Maintenance sent the following numbers regarding 5 different feeds. Feed 1: 35% Increase in throughput Feed 2: 44% Increase in throughput Feed 3: 42% Increase in throughput Feed 4: 87% Increase in throughput Feed 5: 9% Increase in throughput.”
“My operators love the Lightning Die and would kill me if I switched back. The Lightning Die solved many of our pelleting problems!”