Hammer mill and Pellet Mill Replacement Parts
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“Our [Competitor] die that has 500 hours on it isn’t performing as well as the Lightning Die which Currently has 6,500 hours on it. The Lightning Die is still making pellets and the [Competitor] die is struggling. Will be switching fully to Lightning Dies in the future!”
After running the Dupps Grindor’s for several months changing the Dupps hammers every 2 days, we ran a trial on the Jacob’s Hammers for the Dupps Grinder and found that we were able to get 5 days of life. We run strictly all beef and bones straight from slaughterhouses.
“There is no comparison out there to the durability of Jacobs Hammers, they’re amazing. Hardfacing is so good, the hammers are not wearing out. Only buying Jacobs Hammers!”
“The Lightning resulted in 48% decrease in energy with 19% increase in throughput. Savings $32K!”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “
“Both mills running Pentagons. Last sets ran for about 11 months, pushing 13,000 to 14,000 ton per week. 572,000 tons of life on hammers!”
“Shawn said all parts in the mill plus Die Clamp went in great and looks amazing. The Die Clamp is better than any competitors. Wants a quote on another Die, entire assembly and rolls shells!”
While running the Andritz hammer mill we were having to change the hammers every 1-2 weeks. Once we worked with Jacob’s and change the hammers along with a few other adjustments in the pattern, we were able to get 4-5 weeks of life out of the hammers.
“Maintenance Manager said he is now a Jacobs guy as the performance of the die he has been using is getting 30% to 35% more tonnage compared to [Competitor].”
“It will be Jacobs from here on out! The guys said Jacobs Pentagons were by far the easiest to install and they really enjoy using them versus the others.”